Bio-Industrial Opportunities: Wet Fractionation

 
 
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Facilities & Equipment: Wet Fractionation
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Wet fractionation is a process in which a raw material is separated into the many components that form the whole, original material. Materials are processed in the presence of a solvent (water, ethanol, etc.). Processing technologies associated with wet fractionation include, but are not limited to, wet milling, distillation and centrifugation.

(Click on the image to enlarge the equipment photo.)


Colloid Mill (IKA MK 2000)
  • Materials can also be size reduced via a Colloid mill.
  • The material is processed in solution and yields a fine particle slurry. This is useful to minimize molecular damage and combines a size reduction technique with a separation step.
  • The colloid mill can also perform high-speed mixing of two different materials, such as protein and starch, in a solution. This will create micro-droplets or an emulsion. The finer the droplet, the more stable the final solution.
  • Solutions can be separated into dry and wet fractions using a vibratory sieve or centrifugation technology.
      • The vibratory sieve can be setup with 5 different screen sizes to separate particle based on size while removing free water (solvent).
      • Depending on solids content a decanting or disc centrifuge can also be used to separate solids from solvent.
      • The decanting centrifuge is used to process solutions with a solid content between 15% and 40% and the continuous (disc) centrifuge will process solutions with a solid content of 3% to 15%.
      • There is also a Solvent-compatible centrifuge that is safe to use solvents like ethanol, hexane, and methanol.
  • Solutions can also be dried to a powder using spray drying technology.
      • The solution is pumped into a very hot chamber, and water is immediately evaporated to yield a fine powder.
      • Spray drying offers a very flexible control over powder particle properties such as density, size, flow characteristics and moisture content.
  • Primarily projects have centered on starch and protein separation. There has also been work done in the areas of plant extracts and pulp waste separation.
Doxie 5 Hydrocyclone
  • Maximum working pressure: 150 psi
  • Uses: removal of particle in the 3-8 microns in diameter from liquid stream.
  • Capacity: 1 GPM






Domnick Hunter Filtration Unit
  • Model: VSHCE-013-BTB-T-S
  • cartridge: 1 30" filter
  • Material: stainless steel






Shearing Mixer
  • MSM type 100 shear mixer drive
  • Motor power: 5 hp
  • Motor speed: 3600 RPM
  • Length: 31.5” (~800 mm)
  • Working capacity: 550 L




Star Filter Press
  • Model: 20-12A
  • Working pressure: 0-40 psi







Komet Oil Expeller
  • Processing rate: 4-6 kg/hr cleaned rape seed with a moisture of between 6.5%-8.5% @ 16C







Reinartz Oil Seed Press
  • Type: AP 12
  • Processing rate: 200kg/hr cleaned rape seed with a moisture of between 6.5 % - 8.5 % @ 16’C






Dry Powder Mixer
  • Dry-Blender Media Mixer AC+2116-DG
  • 316L stainless steel blender section
  • 2” T/C powder addition port, 1.5” T/C liquid inlet/outlet ports
  • Blender impeller: 5.75” diameter
  • Drive motor: 5 Hp, 3500 rpm
  • 304 stainless steel base plate – with feet
  • Dimensions: 28.1” H x 22.8 W


Alberta Agriculture & Forestry
Bio-Industrial Opportunities Section
O.S. Longman Building
4th Floor, 6909 - 116 Street
Edmonton Alberta T6H 4P2
Phone: (780) 644-8118
Email: biobranch@gov.ab.ca


Bio Processing Innovation Centre - Grand Opening and Open House

September 21, 2017
1:00 - 3:30pm
5520 - 36 Street, Edmonton, AB

Click here to register.

















 
 
 
 
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For more information about the content of this document, contact Victor Cheng.
This information published to the web on May 22, 2014.
Last Reviewed/Revised on August 15, 2017.